Comsyn Case Study | Production Planning Software | Cozmotec

Comsyn

Production Planning Software, built in 12 weeks to replace paper records and Excel sheets with one centralised dashboard for every loom: what it's producing, how efficiently it's running, and when it's free next.

Sector
Textile manufacturing
What We Built
Production Planning Software
Timeline
Developed within 12 weeks
Replaced
Paper records and Excel spreadsheets
The Problem

No clear, central view of the looms.

Much of Comsyn's production planning was managed using paper records and Excel spreadsheets. That made it difficult to maintain a clear, centralised view of production activities, loom availability and loom efficiency.

The objective was simple: make the production team's day-to-day work easier by replacing scattered paper records and spreadsheets with a single digital system.

What We Built

Every loom, every beam, every report — in one dashboard.

The software brings production activity, loom availability and loom efficiency together in one centralised dashboard, giving the team a clear and up-to-date view of their production operations.

Planning

Beams assigned to specific looms

The team assigns beams to specific looms and manages production planning more efficiently, all inside the system.

Availability

In production, available, and available next

See which looms are currently in production, which are available, and when each loom is expected to become available for the next production cycle.

Efficiency

Loom efficiency and utilisation

Track how effectively each loom is being used, and identify idle or underutilised looms so production can be planned accordingly.

Production

What each loom is producing

View which product is being produced on each loom, such as ground cover and other product types.

Reporting

Multiple reports

Generate reports that support production monitoring, loom efficiency analysis and planning.

Forward Planning

Plan future production

Use current and upcoming loom availability to plan future production more effectively, from a single centralised dashboard.

What Changed

Better visibility, less idle time, better use of capacity.

With all loom and production data in one place, the team can quickly see which loom is producing what, how efficiently each loom is being utilised, which looms are available, and when they'll become available next.

That visibility helps the team reduce unnecessary loom idle time, improve loom utilisation and make better use of available production capacity. The reports add production insights that help the team monitor performance and make more informed planning decisions.

Overall, Comsyn has moved towards a more organised, centralised and digital production workflow — reducing manual effort while improving loom efficiency, production visibility and overall planning efficiency.

At A Glance
Client
Comsyn
Sector
Textile manufacturing
Product
Production Planning Software
Timeline
Developed within 12 weeks
Key Features
Beam-to-loom assignment, loom availability, efficiency tracking, product per loom, reports
Outcome
Less idle time, better utilisation, less manual effort
Next Step

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