Production Planning Software, built in 12 weeks to replace paper records and Excel sheets with one centralised dashboard for every loom: what it's producing, how efficiently it's running, and when it's free next.
Much of Comsyn's production planning was managed using paper records and Excel spreadsheets. That made it difficult to maintain a clear, centralised view of production activities, loom availability and loom efficiency.
The objective was simple: make the production team's day-to-day work easier by replacing scattered paper records and spreadsheets with a single digital system.
The software brings production activity, loom availability and loom efficiency together in one centralised dashboard, giving the team a clear and up-to-date view of their production operations.
The team assigns beams to specific looms and manages production planning more efficiently, all inside the system.
See which looms are currently in production, which are available, and when each loom is expected to become available for the next production cycle.
Track how effectively each loom is being used, and identify idle or underutilised looms so production can be planned accordingly.
View which product is being produced on each loom, such as ground cover and other product types.
Generate reports that support production monitoring, loom efficiency analysis and planning.
Use current and upcoming loom availability to plan future production more effectively, from a single centralised dashboard.
With all loom and production data in one place, the team can quickly see which loom is producing what, how efficiently each loom is being utilised, which looms are available, and when they'll become available next.
That visibility helps the team reduce unnecessary loom idle time, improve loom utilisation and make better use of available production capacity. The reports add production insights that help the team monitor performance and make more informed planning decisions.
Overall, Comsyn has moved towards a more organised, centralised and digital production workflow — reducing manual effort while improving loom efficiency, production visibility and overall planning efficiency.
A mobile app connected to Concept2 machines, showing each class member real-time performance against their own plan.
A complex MVP for a startup, taken on as a challenge and delivered in under 12 weeks.
Around 30,000 invoices a year, handwritten and in different languages, now matched automatically with AI and OCR.
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